AlniCo magnets

AlNiCo (AlNiCo) is the earliest developed permanent magnet material, which is an alloy composed of aluminum, nickel, cobalt, iron and other trace metal elements. Alnico permanent magnet materials were successfully developed in the 1930s. According to different production processes, it is divided into sintered AlNiCo (Sintered AlNiCo) and cast AlNiCo (Cast AlNiCo). Compared with the casting process, the size of sintered products is limited, the dimensional tolerance of the blank produced by it is better than that of casting products, the magnetic properties are slightly lower than that of casting products, but the machining performance is better, and it is mainly widely used in the field of instruments and meters and sensors, etc.

The advantages of AlNiCo magnets are high remanence (up to 1.35T) and low temperature coefficient. When the temperature coefficient is -0.02%/℃, the maximum working temperature can reach about 520℃.

Compared with the casting process, the size of sintered products is limited, the dimensional tolerance of the blank produced by it is better than that of casting products, the magnetic properties are slightly lower than that of casting products, but the machining performance is better, and it is mainly widely used in the field of instruments and meters and sensors, etc.

Manufacturing process
Alnico magnets are produced by casting or sintering processes. Cast alnico is produced by conventional methods using resin bonded sand molds. Sintered alnico magnets are formed using powdered metal manufacturing methods. Sintering alnico is suitable for complex geometries.

Most alnico produced is anisotropic, meaning that the magnetic direction of the grains is oriented in one direction. Anisotropic alnico magnets are oriented by heating above a critical temperature and cooling in the presence of a magnetic field. Both isotropic and anisotropic alnico require proper heat treatment to develop optimal magnetic properties.

Alnico 5 and alnico 8, are anisotropic, with each having a preferred direction of magnetization, or orientation. Anisotropic alloys generally have greater magnetic capacity in a preferred orientation than isotropic types.

MMPA IEC Chemical Physical Properties Thermal Properties
Class Code Composition
Ref. (Balance Iron
for all alloys) Density Tensile Transverse HRC Coefficient Electrical Reversible Curie Max
Strength Modulus of of Thermal Resistivity Temp. Temp Service
Rupture Expansion "Ohm-cm Coefficient Temp
10−6 per °C x 10-6" % Change per °C
Al Ni Co Cu Ti lbs/in3 g/cm3 psi Pa x 106 psi Pa x 106 (at 20 °C) Near Near Hear °C °F °C °F
Br Max. Hc
Energy
Prod.
ISOTROPIC CAST ALNICO
Alnico 1 R1-0-1 12 21 5 3 - 0.249 6.9 4000 28 14000 97 45 12.6 75
Alnico 2 R1-0-4 10 19 13 3 - 0.256 7.1 3000 21 7000 48 45 12.4 65 -0.03 -0.02 -0.02 810 1490 450 840
Alnico 3 R1-0-2 12 25 - 3 - 0.249 6.9 12000 83 23000 158 45 13 60
ANISOTROPIC CAST ALNICO
Alnico 5 R1-1-1 8 14 24 3 - 0.264 7.3 5400 37 10500 72 50 11.4 47 -0.02 -0.015 0.01 860 1580 525 975
Alnico 5DG R1-1-2 8 14 24 3 - 0.264 7.3 5200 36 9000 62 50 11.4 47
Alnico 5-7 R1-1-3 8 14 24 3 - 0.264 7.3 5000 34 8000 55 50 11.4 47
Alnico 6 R1-1-4 8 16 24 3 1 0.265 7.3 23000 158 45000 310 50 11.4 50 -0.02 -0.015 0.03 860 1580 525 975
Alnico 8 R1-1-5 7 15 35 4 5 0.262 7.3 10000 59 30000 207 55 11 53 -0.025 -0.01 0.01 860 1580 550 1020
Alnico 8HC R1-1-7 8 14 38 3 8 0.262 7.3 10000 59 30000 207 55 11 54 -0.025 -0.01 0.01 860 1580 550 1020
Alnico 9 R1-1-6 7 15 35 4 5 0.262 7.3 7000 48 8000 55 55 110 53 -0.025 -0.01 0.01 860 1580 550 1020
ISOTROPIC SINTERED ALNICO
Alnico 2 R1-0-4 10 19 13 3 - 0.246 6.8 65000 448 70000 483 45 123.4 68
ANISOTROPIC SINTERED ALNICO
Alnico 5 R1-1-10 8 14 24 3 - 0.25 6.9 50000 345 55000 379 45 11.3 50
Alnico 6 R1-1-11 8 15 24 3 1 0.25 6.9 55000 379 100000 689 45 11.4 54
Alnico 8 R1-1-12 7 15 35 4 5 0.252 7 50000 345 55000 379 45 11 54
Alnico 8HC R1-1-13 7 14 38 3 8 0.252 7 55000 379 45 11 54

Cast Alnico Properties

Grades Equivalent MMPA Remanence Br Coercive Force                      Hcb Maximum Energy Product  (BH)max Density Reversible Temp. Coefficient а(Br) Reversible Temp. Coefficient а(Hc) Curie Temp. TC Working Temp. TW Remark
mT Gs KA/m Oe KJ/m3 MGOe g/cm3 %/oC %/oC oC oC
LN10 Alnico3 600 6000 40 500 10 1.2 6.9 -0.03 -0.02 810 450 Isotropy
LNG13 Alnico2 700 7000 48 600 12.8 1.6 7.2 -0.03 0.02 810 450
LNGT18 Alnico8 580 5800 100 1250 18 2.2 7.3 -0.025 0.02 860 550
LNG37 Alnico5 1200 12000 48 600 37 4.65 7.3 -0.02 0.02 850 525 Anisotropy
LNG40 1250 12500 48 600 40 5 7.3
LNG44 1250 12500 52 650 44 5.5 7.3
LNG52 Alnico5DG 1300 13000 56 700 52 6.5 7.3
LNG60 Alnico5-7 1350 13500 59 740 60 7.5 7.3
LNGT28 Alnico6 1000 10000 57.6 720 28 3.5 7.3 -0.02 0.03 850 525
LNGT36J Alnico8HC 700 7000 140 1750 36 4.5 7.3 -0.025 0.02 860 550
LNGT38 Alnico8 800 8000 110 1380 38 4.75 7.3 -0.025 0.02 860 550
LNGT40 820 8200 110 1380 40 5 7.3 -0.025 860 550
LNGT60 Alnico9 950 9500 110 1380 60 7.5 7.3 -0.025 0.02 860 550
LNGT72 1050 10500 112 1400 72 9 7.3 -0.025 860 550

Sintered Alnico Properties

Grades Equivalent MMPA Remanence Br Coercive Force Hcj Coercive Force Hcb Maximum Energy Product(BH)max Density Reversible Temp. Coefficient α(Br) Curie Temp. TC Working Temp. TW Remark
mT Gs KA/m Oe KA/m Oe KJ/m3 MGOe g/cm3 %/oC oC oC
SLN8 Alnico3 520 5200 43 540 40 500 44783 1.0-1.25 6.8 -0.02 760 450 Isotropy
SLNG12 Alnico2 700 7000 43 540 40 500 44909 1.5-1.75 7 -0.014 810 450
SLNGT18 Alnico8 600 6000 107 1350 95 1200 18-22 2.25-2.75 7.2 -0.02 850 550
SLNGT28 Alnico6 1000 10000 57 710 56 700 28-30 3.5-3.8 7.2 -0.02 850 525 Anisotropy
SLNG34 Alnico5 1100 11000 51 640 50 630 34-38 3.5-4.15 7.2 -0.016 890 525
SLNGT31 Alnico8 780 7800 106 1130 104 1300 33-36 3.9-4.5 7.2 -0.02 850 550
SLNGT38 800 8000 126 1580 123 1550 38-42 4.75-5.3 7.2 -0.02 850 550
SLNGT42 880 8800 122 1530 120 1500 42-48 5.3-6.0 7.25 -0.02 850 550
SLNGT38J Alnico8HC 730 7300 163 2050 151 1900 38-40 4.75-5.0 7.2 -0.02 850 550

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